Solar Panels On Roof. Roof racks are a great way to add more storage to any vehicle, but finding the right one to fit your needs can be frustrating. Dec 20, 2019 - Explore เดือนห้า หน้าแล้ง's board "Sliding system" on Pinterest. (14) Important: When mounting the unistrut crossbars onto the solar panels, you will need to attach everything together on the ground, with the panels on their faces. Shop By Vehicle Go 1 My Garage. So, we cut the 10′ unistrut in half and created a 2′ gap in the middle (3). Discover (and save!) Picture 4 shows the 3/4″ diameter washers that solidly extend across the holes in the unistrut. A fully custom, DIY solar panel roof rack for a Promaster van! Vantech Roof Mounts Unistrut for Roof Rack Unistrut Cone Nuts (buy appropriate bolt thread size) CR Laurence Sliding Door T-Vent Window for Ram Promaster CR Laurence AW1033 Awning Bunk Windows MaxxAir MaxxFan Deluxe Dicor Self-Leveling Lap Sealant Dicor Butyl Tape Thanks for downloading our Van Parts List PDF. For this installation, we bought 5 pieces of gold galvanized unistrut from HD/Lowes (in the electrical section), then spray painted it with Rustoleum semi-gloss black spray paint. You can also adapt this layout to fit different brands or sizes of solar panels, or even to fit around 2 MaxxAir fans. (15, 16) Secure the crossbars into the side rails with the same 3/8″ bolts, nylon cone nuts, external tooth lock washers, and Loctite. your own Pins on Pinterest (5, 6, 7) To secure the solar panels to the unistrut crossbars, we used 3/8″ bolts, external tooth lock washers, and nylon unistrut cone nuts. (11) We also used an angle grinder to grind out the interior of the frame under the hole so the bolt head could fit and spin/tighten. It is quite noticeable that roof bracks adds extra weight and an increased air resistance which consequently leads to more fuel consumption. Our aluminum roof rack is perfect for carrying cargo boxes, surf boards, or just lounging around and watching the world go by. ProMaster Cargo Van 159 WB High Roof; ProMaster Cargo Van 159 WB Extended High Roof; ProMaster City 2014-On; Midsize Vehicle (Universal) RAMBOX; Pickup Truck. 2018 RAM PROMASTER 2500 Roof Racks Vehicle. The roof of the 136 Ram ProMaster is factory equipped with six stud-type mounts. Then, slide the unistrut crossbar over all 4 cone nuts in a line. . Manufacturer of aluminum winch bumpers, roof racks, tire carriers, storage boxes, and off-road accessories for Ford, Chevy, Toyota, and Dodge trucks and vans. Bike Carriers; Water Sports; Snow Sports; Shade; Trade & Work Solutions. Automotive; Cargo Racks; Vehicle Cargo Baskets; Automotive Replacement Shock Mounting Kits; Truck Ladder Racks; Van Ladders; Cargo Bars; See All 2 Departments. That's when I discovered Unistrut/Superstrut. Department. Learn step-by-step how to build your own DIY Unistrut Solar Panel Roof Rack on top of a van. We did not use the washers from Vantech (they are too small). Ram ProMaster Mud Flap Repair. 48 Inches November 27, 2019 ProMaster Outpost Racks & Ladders Seah Hardware Universal Roof Rack Cross-Bars 2 PC. Free Shipping by Amazon. The Promaster is all about business and its numerous versions offer a ton … See more ideas about van roof racks, roof racks, van. Note: A regular lock washer is pictured in #15; we replaced these with external tooth lock washers as shown in picture 16 for better long-term vibration resistance. Happy Holidays! (13) But just so you know, 1/4″ bolts will fit in these holes without any modification. Pioneer; Backbone; … Save My Garage Filters. DIY Unistrut Solar Panel Roof Rack | Fit 800 Watts on a Ram Promaster Van! Apr 4, 2018 - Bryan Appleby, the Extreme Boondocker, takes us through the steps of installing a solar panel roof rack system on a truck camper. Roof Racks; Platforms and Baskets; Roof Boxes; Luggage Bags; Wind Fairings; Cap/Topper Parts; Load Securing; Sport & Leisure. Homemade Roof Rack With Accessories 23 Steps With Pictures 5th Gen 4runner Roof Racks Full Length 3 4 Length Jeep Commander Roof Rack Roof Rack For Jeep Commanders And Up N Front Your Bike Rack And Storage Solution Wilco Offroad Truck Jeep Utv Unistrut Roof Rack Ram Promaster Forum Rv Bike Rack What S The Best Bike Rack For Your Rv Forums Mtbr Com 4 Best … (18) Each set of 2 panels is wired together in series with a 15 amp inline MC4 fuse. Now we have the base frame for our Roof Rack done, we need to install a Rooftop Cargo Box on top of our ProMaster Van. ID: 4099H . Salt road de-icer has rusted away the bolts that hold our mud flaps and splash guards on our ProMaster. This way, they mount using the same method as the front panels, just perpendicular. Don’t forget to download and save our free Van Build Parts List. Here's how I pulled it all together.If you only need to mount traction boards to your roof rails, take a look at the video ALNSM Overland posted (just yesterday!) 4.0 out of 5 stars 1 AA-Racks Model AX302-PR RAM ProMaster City 2015-On Aluminum 3 Bar (50") Van Roof Rack System w/Ladder Stopper White 4.5 out of 5 stars 4 (17) The rear panels had to mount sideways to fit behind the roof vent fan. Not a single bolt has loosened. (10) In order to fit thicker 3/8″ bolts into the 1/4″ holes on the HighTec solar panel, we drilled out the hole with a 3/8″ bit. Drop Down Ladder Rack - ProMaster, Sprinter . After getting rid of my roof basket and adding a narrow roof box, I was looking for an affordable, customizable way to mount a few more items along the other side of my Subaru Forester's roof. This way, it spans the 12′ length of the roof. Save this to your computer for easy access during … Our Promaster’s roof is 12′ long (159″ non-extended model), but unistrut commonly comes in 10′ lengths. Be more careful than us and put a small piece of wood or metal between the drill bit and the solar panel so the drill bit doesn’t accidentally hit the panel. Before you close See more ideas about roof rack, solar panels, solar panels roof. All the bolts and unistrut cone nuts must be loosely mounted to the panel first. Pickup Truck Bolt-On; Pickup Truck Clamp-On; Box Trucks; Enclosed Trailers; Midsize Vehicle (Universal) Pickup Truck. HOME | ABOUT | CONTACT | SHOW … View Details. Dodge Promaster Roof Racks. Sort By: Thule 460R - Rapid Podium Foot Pack. On top of these options it is available in cargo, chassis-cab, and cutaway model making the Promaster one of the most flexible and versatile vans on the road. Home Decor. Explore. It is available in two styles, our double loop style (the classic basket style rack) and our touring style (available for high roof only) that has a drop down bar that extends towards the wind shield. Ram ProMaster Mud Flap Repair If you live somewhere with harsh winters, then you have no doubt noticed relatively new vehicles full of rust. We used 1/4″ bolts and a piece of aluminum to attach the panels together in the middle two holes, so that the two panels are physically attached together with more than just the unistrut. Most of the text on each slide links to that part (opens in new tab). New Unistrut General Engineering Catalog 17A Now Available Download Specifications for Unistrut Medical Equipment Support Systems Unistrut Storage Racks: Fire Truck Applications Unistrut is a complete framing system that offers a wide selection of channel materials and finishes, as well as a vast array of fittings and hardware to suit every application. Tighten bolts once crossbar has been attached. These are included with all full size Ram ProMaster roof racks. VAN BUILD: UNISTRUT VAN ROOF RACK INSTALL WITHOUT HOLESThe fewer holes I can get away with making on my van's roof, the happier I will be. Solar Panel Roof … (8, 9) On all bolts, we used blue Loctite. Latest Products ; Spares, Brackets & Components. While the connection isn’t seamless, it did turn out to be a neat and functional system to install and easily removed joint trim without drilling any additional holes into the factory farming. Promaster Roof Rack Mount Adapters Vantech Promaster Adaptor Kit Vantech Roof Mounts Unistrut for Roof Rack Unistrut Cone Nuts (buy appropriate bolt thread size) CR Laurence Sliding Door T-Vent Window for Ram Promaster CR Laurence AW1033 Awning Bunk Windows MaxxAir MaxxFan Deluxe Dicor Self-Leveling Lap Sealant Dicor Butyl Tape Thanks for downloading our Van Parts List PDF. 48 Inches The straps go through the door frames, and attach the rack on top of the Thoroughly clean the unistrut with before spray painting it, and do multiple coats. View Details. You may be able to source powdercoated unistrut from a local specialty building store, but our spray paint job has already lasted a year and still looks great! Seah Hardware Universal Roof Rack Cross-Bars 2 PC. Exterior. Flip through the slideshow below to get a general idea of the installation. Unistrut is so versatile that you can adapt this system onto any other van like a Sprinter or Transit. So, we cut the 10′ unistrut in half and created a 2′ gap in the middle (3). 4 Item(s) Show: Sort By: Price: Low to High | Price: High to Low | Title: A-Z | Title: Z-A. Article from truckcampermagazine.com. Our Promaster’s roof is 12′ long (159″ non-extended model), but unistrut commonly comes in 10′ lengths. 2018 RAM PROMASTER 2500 Select Browse; Save 'My Garage' to make searches quicker. 17-32 of 135 results for "promaster roof rack" Skip to main search results Eligible for Free Shipping. (2, 3, 4) First, purchase the Unistrut (also branded as Superstrut). Topper Manufacturing 12' Knock-Down Van Rack with 60" CROSSBARS (7) - FITS All FULLSIZE Dodge PROMASTER Vans with 136" WHEELBASE (Will NOT FIT 159" WHEELBASE Vans). ID: 40480 . As a workaround, we had to mount the rear panels on 2 sets of crossbars. Your van has a huge roof - why not use all of the space to the fullest potential?! How to make a roof rack from unistrut for a RAM pro master. Aluminum Winch Bumpers, Tire Racks, Roof Racks and Off Road Accessories. DIY Unistrut - Superstrut - Powerstrut DIY Van Roof Rack. Since our van build is 100% solar powered (no propane), we fit as many solar panels as possible. Aluminess will be closed December 24th, 25th, 31st and January 1st. Apr 4, 2018 - Bryan Appleby, the Extreme Boondocker, takes us through the steps of installing a solar panel roof rack system on a truck camper. Roof Racks . (19) Size PG-7 cable glands will barely fit an 8awg solar cable. Finally, use a dab of silicone adhesive to seal around the gland/hole. TIP: Use grease to help the solar cable through the cable gland. Pickup Truck Bolt-On; Pickup Truck Clamp-On; H1 DIY Rack For Conversion Vans (Single Bar) Utility … The unistrut used for the crossbars is 13/16″. Happy building and enjoy living that 100% solar lifestyle! View Details. Find this Pin and more on VANLIFEby Acts of Adventure | Elopement Videographers + Full-Time Vanlife. Our Ram Promaster van fit 800 watts of solar panels plus a MaxxAir fan using this simple and affordable DIY roof rack design. Brackets; Fitting Kits; Spare Parts; Roof Rack Parts; Our Brands. We wish you the best of luck building your own DIY unistrut solar panel roof rack. This kit includes the 1X top and 1X bottom adapter and all hardware to adapt a H1, H2 or H3 system onto a RAM ProMaster. Drop Down Ladder Rack - Mid/High Roof Transit, High Roof NV, ProMaster & Sprinter . May 26, 2018 - This Pin was discovered by Michael Maxwell. How we created our own roof rack using the factory roof rack mounting pins. Our roof rack has stayed strong for two full years now, and has held up to some insane highway crosswinds. This way, it spans the 12′ length of the roof. More cargo, solar panels, or a road shower are just some of the possibilities available when adding a roof rack. All customers get FREE Shipping on orders over $25 shipped by Amazon. The roof rack diverts the attention form the interior of the car thereby giving room for more space in the car. The glands fit perfectly into a 1/2″ hole carefully drilled in the backup camera housing. Unfortunately, this raises the rear panels up by 13/16 of an inch. View Details. (2, 3, 4) The unistrut side rails mount to the Vantech roof mount adaptors using Vantech’s included bolts. Thank you for your support!Other ways you can support softroadingthewest:https://www.patreon.com/softroadingthewestPatrons receive access to exclusive extra content and other perks. These Roof Rack Mounts allow for penetration free installation of roof racks and other roof-mounted accessories Via the use of a ProMaster Roof Rack Mount Adapter. where Jordan comes up with a clever DIY mount for his boards:https://www.youtube.com/watch?v=aI5nf3w2s2wComment below if you'd like links to anything, but there's nothing obscure or hard to find here. Unistrut or Superstrut materials are usually available in large home improvement stores (you'll probably find it in the electrical department next to the conduit).Superstrut material:https://amzn.to/2SnJD14XBull Traction Boards:https://amzn.to/2XNxc4LFuelPax 3.5 gallon gas can by Rotopax:https://amzn.to/2YbqFA2Quick Fist mounting clamps:https://amzn.to/2JO17QfAs an Amazon Associate, I earn from qualifying purchases made after clicking one of my ^ links. The unistrut for the side rails is 1-5/8″. The gap aligns with the MaxxAir fan. However, this does help the rear panels clear the vent fan when it is open. Must be done on the ground (see video below). Feb 6, 2020 - Explore Stacii Vain's board "Van roof racks" on Pinterest. The gap aligns with the MaxxAir fan. This costs you nothing, but the small commissions earned on referrals help make it possible for me to continue creating content for this channel. Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System (Fits: Ram ProMaster 1500) 5 out of 5 stars (1) 1 product ratings - Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System This is all worth the extra effort to have stronger bolts and peace-of-mind when traveling 80mph on a windy highway. This makes the panels the same width as the side rails, which in turn creates a problem of not being able to access the bolts to tighten them. Work Solutions; Ladders & Steps; New Products. In this post, we document how we repair the mud flaps ready for another slushy winter. Drop Down HD Aluminum Ladder Rack - … The mounting hardware that is available for common roof rack cross bars won’t work for our custom roof rack. This allows each section of unistrut to be securely mounted to 2 Vantech adapters. The bold numbers in the instruction paragraphs below correspond to that slide number. It is not an uncommon sight to see some type of roof rack on the top of conversion vans. Easy, Inexpensive DIY Roof Rack using Superstrut/Unistrut - YouTube Over the course of 2 years, no bolt has loosened. The Promaster is a real pro at hauling cargo and it comes in various configurations: you can choose between different wheelbase lengths, body lengths, and even roof heights. And there you have it! ID: 4097M . Then, those 2 sets (so 4 panels total) are wired together in parallel with a 30 amp inline fuse before entering the rear backup camera housing. Avg. You can use these to build your own rack or solar panel mounts. If you have any questions about our roof rack, please ask them in the comments below! The roof racks are very effective in spreading the gear across all under used parts of the roof top. Salt is … Interior Ladder Rack - Full Size Vans . Usually ships by the next business day. Once the 13/16″ unistrut crossbars are mounted to the panels, lift the 2-panel array up onto the 1-5/8″ unistrut side rails on top of the van. … Fortunately, UniStrut Channel Metal Framing Systems are very versatile and allow for many different mounting options. (1) 1 product ratings - Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System See video. Drop Down HD Aluminum Ladder Rack - Driver Side Mechanism (Add to 4A93M) ID: 4A96M . The paddle boards, bikes, kayaks and other bulky … Ideally, the goal when installing the roof and wall panels in our ProMaster Van was to have a seamless trim connection between the two.